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Solar Dryer

Using the presents of the sky...

Build your own Solar-Dryer
Plans and Electronic Controller

Solar Dryer

- Up to 50% of the fruits and vegetable rotten in the tropical countries

- During the harvest the high quantity of food can not be sold!

- Drying in the direct sun has the risk of damaging the complete harvest by rainfall

- By drying the farmer can have more income and for a longer time

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en Espagnol?

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Trke dil

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Arabic

Such a dryer can be built in one day for less than 70$! And you really can make money with it by selling the good quality Product!

Benefits of solar drying:

  • Dried foods are tasty, nutritious, the nutritional value and flavor of food is only minimally affected by drying
  • Dried foods are high in fiber and carbohydrates and low in fat, making them healthy food choices
  • Vitamin A is retained during drying
  • Storage space is minimal, easy-to-store
  • Transportation costs are reduced; dried Products weigh only about 1/6 of the fresh food product
  • The energy input is less than what is needed to freeze or can
  • easy-to-prepare; solar food drying is a very simple skill
  • protection of the drying products from contamination by animals or insects
  • protection of rain
  • Protection of pollution by dust etc.
  • reduction of drying time (reduces changes through spoilage)
  • longer storage of dried products (because of more complete drying)
  • good product-quality
  • can open new markets and income and is a good start-up technology
  • You can have up to 50% more productivity in agriculture

    but:
  • more expensive than with direct sun drying (Solar dryer costs about 100 $)
  • if you have huge quantities to dry you need big dryers
  • Can be used for:

- fruits (apples, apricots, grapes, pineapples and banana taste great when dried, melon, plums,
       beets, mangoes, dates, figs)

- vegetables (cabbage, broccoli, peppers, herbs, onions, squash, tomatoes, asparagus,
       celery, potatoes, peas, carrots, peppers, cassava, yams, red cedar, mahogany)
- corn, maize, rise, cassava, cocoa

- fish, meat, mushrooms

- spices (dried chili peppers, garlic)

- medical plants

- tea, coffee, cacao, tobacco, cashew and macadamia, milk, hay, copra (kernel of the coconut)

- but also clothing, wool, kindling and also for treating timber

for coffee:
Conventional coffee dryers consume large amounts of wood and electricity to dry the beans after the washing process. An estimated 16,000 acres of forest are destroyed to supply the firewood used to dry the coffee production each harvest.

The solar drying process gives small growers the capacity to dry their coffee beans themselves, which adds value to the product since dry beans are stable and much more valuable than beans that must be sold wet
 

more Information and Downloads

download

One good example:

Information and Hints about making your own Solar Dryer

Part-List for to build your own Solar Dryer and calculation for Resizing

Information about processing the food

Frequently asked questions

Internet: www.efn.org/%7Eitech/Solar%20tunnel%20dryer/Solar%20tunnel%20food%20dryer%203_2008.pdf

Another examle in (German language)

www.solare-bruecke.org/Bauanleitungen/Tunneltrockner_dt.pdf

This Dryer we made in Ecuador in one day and for less than 70 $!

More interesting Links
very good Information-sheet about Solar drying: http://www.nda.agric.za/docs/solar/solardrying.htm

good Links for many Solar-Topics: www.knowledgehound.com/topics/solarcoo.htm

good Report of Drying Food by Barbara Kerr: http://solarcooking.org/dryingreview.htm

Energy Efficient Food Preservation: http://www.geopathfinder.com/9473.html

Construction and Use of a Simple Solar Drier to Preserve: http://www.hedon.info/goto.php/view/418/forum.htm

Solar drying of fruit and vegetables:
http://www.nda.agric.za/docs/solar/solardrying.htm
Food Drying by Marcella Shaffer http://www.backwoodshome.com/articles/shaffer58.html
Building a Big-Size Solar-Dryer in Ghana

solar_Modul

with that a easy controlling of the fan is possible
Overview and Prices here

Electronic Temperature-Regulation

The Temperature-Regulation of the (Tunnel-) Dryer can be controlled by a Solar-Paneel. The Solar radiation can be used very well as parameter for to regulate the fan. But a Solar Panel makes the dryer expensive and may be stolen very easy. You can use a small Power-Supply 12 V (may be with a switch for different voltages) Or an alternative is a electronic Temperature-Controller like this one

Dryer_Temperature_Controller_small

Price and Overview for the simple electronic Temperature-controller

If you do not have a Solar-Panel and a regulation-electronic use a Power-Supply 3-12V with variable Output-Voltage to adjust the Speed of the Fan manually

Microcontroller Regulation for the Solar Dryer
with integrated Alarm-System and Charge-Controller for 15 A
 

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Features:
Dryer
Temperature-controlled regulation of a Fan for food drying.

Programmable Temperature for to adjust to your specific product

Programmable Time for to have a higher Temperature at the beginning of Drying.

Programmable Time for to have a higher Temperature at the End of Drying.

Programmable Time to have a Alarm if drying is finished, depending of the hours with the right temperature

Start-Impulse for the fan to have a save start

Visual and acoustic Alarm if high Temperature occurs

Optionally switch on and off a second of a second fan for better controlling of the temperature

Optionally switch on and off of a Heater temperature-controlled to be independent from critical weather conditions or to dry also at night.

12V, 24V and optionally 220V Fans can be connected.

Manual Mode for all Outputs including regulated Outputs (0-100%)

Solar charge controller
Up to 15 Amperes Charging Power using POWER-MOFET-Transistors.

Overcharging-Protection of the Battery by fast Pulse-Wide-Modulation. This Mode gives better charging-results than slow Pulse-charging.

Additional Input for charging of the Batteries with a 220 V / 12V or 24V Transformer

Boost-charging from time to time (depending from the discharging level or at least once a month). Boost-charging avoids the degeneration of Liquid-Batteries.

80 % of the Batterys die from a degeneration of the Battery-Plates. Due to research-work of the University of Vienna, Austria and NASA, USA, this degeneration can be reduced drastically by very short High Current Pulses to the Battery. This charge controller is equipped with this feature, to extend life-time of the Battery.

Applicable for all Types of Lead- Batterys (Gel-Type etc.)

Applicable for 12V or 24V-Systems. The System-Voltage is verified automatically. If you use the Relays, you have to order a 12V or 24V-Version.

Many Safety Precautions:
- High Temperature-Protection
- Reverse-Connection Protection for the Solar-Panels and Battery
- Automatic Short-circuit Protection for the Load, no more replacement of Fuses are necessary
- Over-voltage Protection for the Input of the Solar-Panels
- Protection for "no-Battery"-connection (if only Solar-Panels are connected, the voltage will raise very  high)
- No Reverse-Current to the Panels at night

Alarm-System
One Major Problem of Solar-Systems is the stealing of the Panels or of the Food in the Dryer. This Device is shipped with a Theft-protection.

Small Power-Management-Function
One channel can be switched on by a Moving-Detector or a Switch or a Push-Button. The Delay-off Time can be programmed. With that you optimize your Energy-demand by switching off Devices Automatic if not needed.

With a Moving-detector: A Loud Alarm can be generated if somebody is coming close to the Solar-System
With an external Circuit: A high voltage is activated at the Panels-Frame as soon as somebody is coming close to the Panels. If somebody touches the Solar-Panels, he gets an electrical shock. Of course the voltage can not hurt anybody.

Optional: One short-circuit-protected Voltage Output with a fixed voltage of 5 V or any other if needed. For to connect small Radios or TV directly to the Unit.

Three LED's for to display Temperature Dryer is high, Solar charging and Battery voltage low

By a Program-Switch many Functions like Dryer-Temperature, Battery-Type etc. can be programmed. You can also activate a Simulation-Mode for the Battery-Voltage.

For Data-Logging a PC or Notebook can be connected (via serial cable or USB with Adapter). The Temperature and Battery-Voltage can be logged and evaluated (by Excel for example)

Easy update of new Software by a small Program and the Data-Cable.

Optional you can have your own Functions integrated in the Unit. Let us know what you need and we program it. And you can even load another Software for using this Unit for another purpose (for a Irrigation-System or for a Alarm-System for example)

 

more Information and Downloads

Download of the Software

download

Bootloader for Downloading the Software

Download of the Manual      as pdf:

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Overview, Prices and Order

Dryied Food is Super! Taste it!

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